Woodworking
Without A 'Shop
11th in a series by Barb Siddiqui
Not everyone
leaps into woodworking with both feet landing in a pile of machined sawdust.
Some people do a fine job of creating wood pieces from an alcove in a
high-rise apartment; so if you don't have a proper woodshop, take heart.
Woodworking
in the home does require some adjustment. If you have basement space you
can convert and vent to the outside, you're set. If not, you'll have to
pick tools and projects with some limitations in mind: noise, for one
thing, and sawdust for another.
But instead of bemoaning what you cannot do, turn your thinking around
to learning the many and varied aspects of woodworking you can do.
Hand tool
techniques can be used for marquetry, inlay, intarsia, carving, and all
forms of traditional Westernized and Japanese joinery traditions. If a
new woodworker takes the time to train her hand and eye to hand tool techniques,
she later learns use of machine tools more quickly and accurately than
if she started off with electric planers, jointers, table saws, etc. One
reason for this is you are first learning about wood and what to expect
of it, instead of first learning the use of machinery.
When purchasing
tools for woodworking, think in terms of the basic operations you'll be
dealing with: measuring, cutting, drilling holes, joinery, and finishing.
Hand-turned drills, often called 'egg-beater' drills, are one way to do
a job. A "brace and bit" is available for larger work, and small
"auger gimlets" make quick and easy entry holes. You will also
need a hand-held countersink to set screw heads in flush with the surface
of a board.
If you are
serious about learning woodworking, mortise and tenon joinery will soon
be on your list of techniques to master, so buy good bench chisels to
begin with and protect their sharp edges. A full set is not necessary,
but expect to pay from $10-$35 each for 1/4", 1/2" and 3/4"
chisels, the most commonly used sizes. Invest in one or two heavy mortising
chisels with a thick blade: 1/4" or 3/8" wide. When you cut
a mortise with one, you'll be surprised at the power they wield.
Less expensive
chisels are often marketed with inferior steel, and are either impossible
to sharpen or will not hold an edge long enough to be of any use. A wood
mallet or small, acrylic-head hammer works best with heavy-duty chisels.
No matter what tools you buy, learn to sharpen and care for them.
You'll need
some type of workbench. Hobbyist benches only 36" long are sold with
wood end-vises, but they are narrow and will need to be weighted or stabilized
in the legs. One solution is to attach a wide piece of 3/4" plywood
or medium-density fiberboard (MDF) to the bottom of the legs from underneath,
then place a foot on it to steady the little bench when hand planing or
doing heavy work on it. This may not work well on thick carpet. A heavy
table or desk may suffice for a workbench, if you have enough edge overhanging
it to attach a vise and make room for clamping. Small, fold-up sawhorses
are another useful amenity. They will support work for cutting with a
handsaw and can serve as legs for an assembly table if you simply lay
a half-sheet of plywood over them.
Is the spare
bedroom getting filled up yet? Don't forget some system for storing the
wood you buy: perhaps a roll-around cart with a base wider than the top
so you can lean wood in toward the center cross-bar and have an open bin
as a catch-all beneath.
You'll need a wide tabletop or shelf to store veneers flat, and a rack
on the wall or a cupboard near a window to store glue and finishes where
they can be ventilated by a fan during use. Flammables should be kept
in a metal storage unit.
You'll be
buying clamps, probably more every year, so take time to organize them
on a wall-mounted rack (they're heavy; be sure you anchor any such rack
in the upright studs of the wall) or build a square tower, heavily weighted
at the bottom, to stand them in and hold them all.
Measuring
and marking tools are important. Buy a scratch awl and a steel straight
edge. Get a marking gauge and a good tenon saw. A pencil compass will
mark out circles, and a French curve template will help with rounding
off square corners or drawing a small ellipse. An art store can supply
you with an architect's T-square for panel work, but a cabinetmaker's
square is an essential in woodworking. Be willing to buy a good one, and
test it often by holding it to a known straightedge, marking up the length
of it and then flipping it over to compare the perpendicular line to its
mirror image. If they don't match, either adjust the square by tapping
it lightly into place, or toss it and buy a better one. An out-of-square
square is useless.
Set up a
place to use sandpaper. Even a large cardboard box open on one side and
with a hole for a shop vacuum hose poking through it, would work to draw
sawdust. Maybe you have a deck or balcony where you can set up a sanding
station outdoors. See that you don't let the dust build up in a cloud,
and always wear a facemask to avoid breathing it in.
Arrange
task lighting with clamp-on, swivel desk lamps so you don't throw a shadow
on your work. Good lighting will limit mistakes in marking out and help
at finishing time to show wet/dry spots of moisture absorption or flaws
in prepared woodwork before finishing.
Hand planes
are essential for dimensioning and surfacing your material. As you learn
to use hand planes, you may decide to acquire a wide selection of them,
as they are each suited to their own purpose. For a beginner, I'd recommend
two, possibly three, to start out with.
First of
all is the standard #5 bench plane, called a jackplane. It is 14"
long, with a 2" wide cutting iron, and can be used as a scrub plane
for hogging off heavy material with one blade and as a finishing plane
with another blade. The #5 is the workhorse of the shop and can be adapted
to many uses.
The second
one is a little rabbet plane, the Stanley #92. It is 3/4" wide and
5 1/2" long. The blade is the full width of the body, allowing you
to trim material right to its edge. The toe piece detaches so it also
works as an open chisel-plane, allowing the blade to cut into corners.
A standard block plane is the third choice. Its lower blade angle makes
it useful on end grain, as well as general purpose planing.
One machine
you may want to include in a household woodworking area is a scroll saw.
For under $200, it will cut piecework up to two inches thick. It's quiet,
making no more noise than a sewing machine, and will cut curves, straight
lines, bevel cuts, cross cuts, and interior cuts with the blade threaded
through pre-drilled holes. It is slow in thick woods, but it is not a
toy, and has been used for everything from cutting out wooden spoon blanks
to shaping a Queen-Ann leg for a coffee table. It's probably the best
solution for an in-home power tool.
As you practice
your new woodworking skills with various hand tools, don't become discouraged.
If your first tenon makes a sloppy fit into its mortise, examine it to
see why. Is the shoulder cut square to its face? Is the tenon wide enough?
One excellent beginner's guide is Jim Tolpin's "Measure Twice, Cut
Once" from Betterway Books (1993.)
If you prefer
intarsia or carving, you may need a different set up of tools, but many
things can be done in a small space, quietly and efficiently. The key
to beginning in woodworking is to get past the "I can't" hurdle
and look around you to ask, "Okay, what can I make with what I've
got?" Believe me, with a little practice, you will surprise yourself.
Click
on the links below to see the previous articles by Barb Siddiqui.
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